Kinetic Vision applied Altair PhysicsAI to transform lightweighting efforts for consumer-packaged goods. Traditional FEA methods required weeks to optimize designs, limiting exploration and leaving material savings unrealized. PhysicsAI replaced time-intensive simulations with AI models trained on historical CAE data, delivering results in seconds. Across multiple nonlinear use cases, PhysicsAI achieved accuracy between 87.5% and 97.5% while running up to 4,000 times faster than conventional simulations. This enabled rapid iteration, reduced plastic usage by 20–30%, and helped consumer brands save millions of dollars annually while significantly reducing environmental impact.

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