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Case Study

Case Study: From Reactive to Predictive Maintenance with Webee and NCD

Case Study: From Reactive to Predictive Maintenance with Webee and NCD

Case Study: From Reactive to Predictive Maintenance with Webee and NCD

National Control Devices (ncd.io)

A manufacturer stuck in reactive maintenance, with frequent unexpected breakdowns and costly manual inspections, shifted to a predictive strategy using NCD’s wireless sensors and Webee’s AIoT platform. Battery-powered vibration and temperature sensors streamed real-time data to Webee’s no-code interface, where AI learned normal machine behavior, detected anomalies early, and delivered prescriptive alerts and work orders. The system also provided root-cause analysis and an AI Maintenance Coordinator to automate workflows and guide technicians. This transition raised equipment availability from 75% to 87%, improved OEE from 69% to 75%, prevented failures, generated actionable insights from millions of data points, cut unnecessary maintenance, and enabled broader deployment of predictive main

VIEW ON NCD.IO

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