A consumer packaged goods client struggled with inconsistent product dispensing into bottles across seven packaging lines. Interstates deployed PID Loop Monitoring software on a virtual machine that collected real-time PLC data—pump speeds, frequencies, and setpoints—to analyze loop performance and generate proactive alerts. This empowered process engineers and maintenance technicians with actionable insights, eliminating variability, ensuring precise filling operations, and preventing downtime. The solution transformed unreliable packaging into consistent, high-quality production across the plant.

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