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Operational Analytics Boost Turnaround Efficiency and Saves $750K

Operational Analytics Boost Turnaround Efficiency and Saves $750K

Operational Analytics Boost Turnaround Efficiency and Saves $750K

Triax Technologies

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3 Pages

A major fertilizer and chemical company implemented a real-time operational analytics platform using wearable technology and geofenced work zones to improve visibility during facility turnarounds. The system tracked workforce movement and time spent in productive versus nonproductive areas, helping identify bottlenecks such as material yards, permitting offices, and access gates. Data insights allowed managers to optimize crew deployment, reduce travel time across large facilities, and improve scheduling accuracy. The improvements increased workforce efficiency by about 5%, generating roughly $750,000 in savings on a $60 million turnaround and delivering an estimated 500% return on investment.

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