This case study shows how MSI Express replaced manual SPC weight checks with real-time digital charting in SafetyChain to improve visibility, reduce waste, and maximize yield. Previously recording weights on paper, the team focused only on staying within spec and missed gradual overfilling trends. After digitizing SPC and trending scale data live, they discovered mid-shift weights averaging 13.5g against an 11.5g target, resulting in over 30,000 pounds of product giveaway annually. By optimizing weights during production and adding leadership review and compliance sign-off, MSI Express saved $256,000 on a single line while increasing throughput and strengthening control.

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